Permeable logistics area in Niederzissen

At Royal Catering’s logistics facility in Niederzissen, a previously muddy outdoor area was paved in a sustainable and functional manner. Since the area is used intensively for loading and unloading operations involving forklifts and telehandlers, it was equipped with the ECORASTER E50 ground grid system—a proven solution for load-bearing, permeable parking and traffic areas in heavy-duty applications.

The unpaved area was first prepared for installation and then paved with ECORASTER E50. The grid panels were filled with crushed gravel—a filling material that stabilizes the surface while creating a water-permeable surface, allowing rainwater to seep directly into the ground and making puddles a thing of the past.

To absorb the repetitive rotational movements of vehicle tires in loading and unloading zones and protect the pavement, the aggregate was spread to a depth of approximately 1–2 cm above the grating level. This additional layer cushions localized stress and contributes to the surface’s durability and load-bearing capacity—especially when forklifts or telescopic handlers are maneuvering frequently.

Benefits of the solution

Installing ECORASTER E50 offers several key advantages for logistics facilities:

• Load-bearing capacity and stability: The floor gratings with mineral infill can withstand heavy traffic from forklifts and other industrial trucks, ensuring a surface with long-lasting load-bearing capacity.

• Permeability: Rainwater can drain into the ground through the open grid structure, thereby reducing surface runoff and puddle formation.

• Protection from mud: The previously unpaved area can now be used year-round, even in wet conditions.

• Protection of the surface: The slightly compacted gravel layer absorbs localized mechanical stress and extends the service life.

This case study demonstrates how ECORASTER E50 provides a cost-effective, sustainable, and functional heavy-duty paving solution—even on previously challenging, non-load-bearing substrates.